High Frequency Welded Diamond Blade for Dekton (Silent)

Short Description:

This product series comprises high-frequency welded diamond blades specifically engineered for cutting Dekton and other ultra-compact surfaces, with a core focus on significantly reducing operational noise. The range includes multiple models (JC422100822, JC422120822, JC422140822, JC422160822) with diameters spanning 10″ (256mm) to 16″ (398mm), featuring a uniform segment height of 8mm, thickness of 2.2mm, and a versatile bore size accommodating 25.4/30/50/60mm arbor shafts. Designed for stable and efficient cutting, the blades adopt a thickened central substrate to enhance performance across general and specialized ultra-compact material applications.

a. Product Features and Advantages:

  • High-Frequency Welding Process: Ensures secure bonding of diamond segments to the steel core, delivering durable performance and consistent cutting efficiency for ultra-compact surfaces.
  • Three-Layer Substrate Design: Integrates a multi-layered structure with strict selection of high-strength steel, achieving a remarkable sound deadening effect to reduce operational noise significantly.
  • High-Quality Diamond Formulation: Utilizes a scientific diamond blade formula for enhanced sharpness, enabling faster material removal and smoother cutting edges.
  • Keyhole Design: Features a central keyhole structure that optimizes cutting speed and effectiveness, resulting in smooth surfaces with minimal debris generation.
  • Ultra-Thin Design: Reduces blade bulk while sharpening the cutting edge, further boosting efficiency and precision during operation.
  • Thickened Central Substrate: Reinforces the blade’s core to improve cutting stability, especially for larger diameters (12″, 14″, 16″), minimizing vibration and ensuring straight cuts.
  • Versatile Bore Compatibility: Accommodates multiple arbor shaft sizes (25.4/30/50/60mm), allowing easy integration with various industrial cutting tools.
  • Wet-Cutting Adaptability: Equipped with hose and electrical component interfaces (as shown in application imagery) for cooling, supporting wet-use scenarios to reduce dust and heat buildup.

b. Product Applications:

Ideal for cutting and processing Dekton and other ultra-compact surfaces (e.g., sintered stone, engineered quartz) in industrial settings. Specifically suited for:

  • Wet-cutting applications (with cooling systems) to minimize dust, reduce heat, and enhance cut quality and operator safety.
  • Precision cutting of thick or large-format ultra-compact slabs in construction, renovation, and stone fabrication projects.
  • Scenarios requiring low-noise operation, such as indoor installations or urban job sites with noise restrictions.
  • Efficient material shaping where smooth edges and minimal debris are critical (e.g., countertop manufacturing, architectural stonework).

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